Reassembly - At Last!
Friday, August 20, 2010 at 6:59AM After four months waiting for ARP head studs and Cometic head gaskets to arrive in Bangkok, the motor is finally going back together.
A photo from yesterday taken by my engine guy, Art, at Voodoo Racing in Pattaya. It's coming back together! The cams still need degreeing, and other details . . . but it is getting close.
Dr. Jeff Harper
The reassembled supercharged 1UZ with the new head studs and Cometic gaskets. Nearing start-up.

Dr. Jeff Harper
My shop gjuys tell me that my 1UZ V-8 is all back together and "ready to start" . . . but I have no time for two weeks (week-ends) to get there for the event. Soon . . . soon . . . . .
In the meantime, I am starting to do the research for my final 1UZ-based race motor for my race motor. If you remember, the particular motor in the car now id the more-or-less standard 1UZ intended to work out the bugs, make the brackets, and such. The next step is a 4.8L (292 cu.in.) version of this motor!
One Day Soon!
Thursday, June 17, 2010 at 4:55PM
Will race again one day soon . . . with the supercharged V-8.
Dr. Jeff Harper
Yep, I will be racing soon . . . . soon as I get these ARP standard head studs from Lextreme. Soon. I hope soon.
Strong, but very expensive, head studs for the 1UZ. The standard head bolds cannot (should not) be used more than once, and certainly not more than once in a performance application like mine.
Dr. Jeff Harper
Still waiting for those head studs . . . . .
Dr. Jeff Harper
Good news: Khun Mac (MacTec) called to say that Lextreme has sent him a tracking number for the shipping of the head studs . . . . Soon! Soon! I also spoke to Art (VooDoo racing in pattaya) and he sys that the NOS system is complete, wired and tested. Also, the Aeromotive A1000 fuel pump is installed. Just the head gasket and studs needed for re-assembly!
Dr. Jeff Harper
THE HEAD STUDS ARRIVED!! But my summer vacation is over and I can't collect them and bring them to my engine assembler until this week-end! Damn!
Dr. Jeff Harper
I just drove down to Pattaya this morning and delivered the ARP head studs and the Cometic head gasket to the shop. Re-assembly may begin. The NOS system is wired up and looks good . . . and the new Aeromotive A1000 fuel pump is plumbed in nicely. Now, let's wait and see what happens.
Timing Is Everything
Wednesday, June 16, 2010 at 12:21PM Yes, timing is everything . . . good and bad. My Cometic 1.5mm (.060) head gaskets finally arrived, but in the meantime I also ordered a set of "standard" cylinder head STUDS, that will take two more weeks to get here. Why standard size? Well, I listened here, and to other places and people, about the unusability and unreliable torque readings of reusing the standard head BOLTS, the bottom end is already assembled and in the car and I do not want to disassemble it for the machining, and I am not going for 1000hp. "Just" 450hp with the blower and an occasional addition 100hp with the dry NOS for big event qualifying. The good multi-layer Cometic gasket plus the head studs should do the job. I am fully aware of the development path for the "ultimate" 1UZ, so I do not need advice for that kind of project. I do not want to build a 1000hp 1UZ and then run it at 450hp. I race in a particular drag racing class that does not require me to evolve ever greater amounts of power to be competitive, but rather tune for consistency and predictability run after run. But about that timing: I leave for a two-week winter photographic expedition to the remote parts of the South Island of New Zealand this Sunday. Bad timing.
This is how the right and left side Cometic head gasket arrived.
Looks good through the bubble wrap. These gaskets along with the standard head studs and 60 ft.lbs. of torque should work fine with my combination.
Some Progress: Heads Back From Machine Shop
Wednesday, June 9, 2010 at 5:44PM My race 1.3mm Cometic head gaskets have not arrived yet. It has been three weeks coming from The States . . . . . However, the cylinder heads are back from the machine shop after having the "humps" removed from the cylinder head chambers. This is the right way to lower compression on these 1UZ motors . . . as well as eliminate a source of detonation. The pent roof design, and some remaining squish around the cylinder, still allows good turbulence for fuel and air mixture.
The workmanship on the machining is "pretty good" -- which is as good as I can get them in Thailand. I went the extra mile and had them sanded and polished, in case I want to race on E85 some day (with it's low tolerance for pre-ignition). The valve seats will need to be redone.
The very good Aeromotive A1000 fuel pump arrived at last, along with thse very scarce -10 fittings
Chasing Issues
Sunday, May 9, 2010 at 12:43PM For the last month I have been chasing issues related to the race 1UZ not idling below 3000 rpm. "There MUST be an air leak" has been our guiding principle. But . . . after taking off the entire intake track and checking EVERY place air could possibly be entering the engine we determined there was NO Fricking Way there could be air getting in. Please do not suggest otherwise. Yes, the throttle body is completely closed. I said everywhere!
We looked everywhere. Nothing. We came up with all kids of good sealing solutions. Still a too-fast idle.
Special aluminum washers were made to hold and seal the Subaru injectors in place and were checked on the running engine with soapy water, listened to with a tube, and every other means of detecting a leak. No leak here. So . . . . what's up. Our new working theory, based on the experience of several other racers here, is that the camshafts were not manufactured with the indexing correct. In other words, too much overlap is allowing the engine to pump air up into the intake manifold which in turn allows just enough air to run the motor. It can happen, and has happened to a friend of mine here. Kelford, I am sure, makes every effort to do good work, but they also assume that engines are put together by race engine builders who check the cams, index the cams, and dial in the cams. We did not: we took them out of the box and installed them using the "locator pins and marks" that should have been right. So now we mic the cams.